Test
X-Ray ADR (Automatic Defect Recognition) Test
TECHNOLOGY
Hanjoo Light Metal Co., Ltd.
that wishes to join the mainstream of the world’s casting industry through dedication and capacity of Hanjoo’s people
that wishes to join the mainstream of the world’s casting industry through dedication and capacity of Hanjoo’s people
TESTING & VALIDATION
Quality Assurance Process
Production process management
- Data management through MES System
- Self-inspection and process patrol inspection
- In-line auto size inspection
- Production history management through barcode system
Product evaluation and assurance management
- 3D size inspection
- X-RAY test
- CT test
- 3D SCAN
Product endurance evaluation and management
- Impact test (impact tester)
- Fatigue test (fatigue tester)
- Endurance evaluation through external institutions
Released product assurance management
- Earlier stage flexible management system operation
- Special inspection (GP12
- Z-quality management activities
- Inspector incentive activities
Management of affiliates
- Regular quality exchange occasions
- Technological support to affiliates
- Regular system and product inspection
Management of materials and sub-forms in use
- Evaluation of physical properties of materials
- Import inspection of components in use
- Special management of important imported components (ingot/resin coated sand)
Customer satisfaction
No defect released
No defect released
Process 01
Production process management
- Data management through MES System
- Self-inspection and process patrol inspection
- In-line auto size inspection
- Production history management through barcode system
Process 02
Management of materials and sub-forms in use
- Evaluation of physical properties of materials
- Import inspection of components in use
- Special management of important imported components (ingot/resin coated sand)
Process 03
Management of affiliates
- Regular quality exchange occasions
- Technological support to affiliates
- Regular system and product inspection
Process 04
Released product assurance management
- Earlier stage flexible management system operation
- Special inspection (GP12)
- Z-quality management activities
- Inspector incentive activities
Process 05
Product endurance evaluation and management
- Impact test (impact tester)
- Fatigue test (fatigue tester)
- Endurance evaluation through external institutions
Process 06
Product evaluation and assurance management
- 3D size inspection
- X-RAY test
- CT test
- 3D SCAN
Tissue test
Evaluation of physical properties
Management of affiliates
GP12
Endurance test
3D measuring room
X-Ray test
Inline CMM test
Quality Assurance Facility
| No. | Chassis Facilities | Number of Facilities |
|---|---|---|
| 1 | Driving tester | 2 |
| 2 | X-Ray tester | 2 |
| 3 | 3D measuring machine | 1 |
| 4 | Ingredient analyzer | 1 |
| 5 | 13 degree impact tester | 1 |
| 6 | 90 degree impact tester | 1 |
| 7 | Inner rim tester | 2 |
| 8 | Fatigue tester | 1 |
| 9 | Coating thickness gauge | 1 |
| 10 | Color difference analyzer | 1 |
| 11 | Ingredient analyzer | 2 |
| 12 | Harshness measuring machine | 1 |
| 13 | Surface profile & form measuring machine | 2 |
| 14 | Hot water resistance tester | 1 |
| 15 | Cass tester | 1 |
| 16 | Salt water spray tester | 1 |
| 17 | Universal testing machine | 1 |
| 18 | Fluorescent penetrant tester | 1 |
| No. | Engine Division Facilities | Number of Facilities |
|---|---|---|
| 1 | X-Ray tester | 1 |
| 2 | X-RAY ADR tester | 6 |
| 3 | 3D measuring machine | 5 |
| 4 | Ingredient analyzer | 1 |
| 5 | CT tester | 1 |
| 6 | Universal testing machine | 2 |
| 7 | Particle size analyzer | 1 |
| 8 | Transverse-rupture strength tester | 1 |
| 9 | Metal microscope & image analyzer | 2 |
| 10 | Cleanliness analysis tester | 1 |
| 11 | Thermo-hygrostat | 2 |
| 12 | DI measuring machine | 3 |
| 13 | Grinder | 1 |
| 14 | Gas amount measuring machine | 1 |
| 15 | Hardness tester | 1 |
Facility
X-Ray tester
Facility
X-Ray ADR tester
Facility
CT tester
Facility
3D measuring machine
3D visualization, precise analysis and reverse engineering
Automatically distinguish defects through inspection algorithm based on the configured test areas and parameters
Facility
Artificial Intelligence Test based on Deep Learning
3D reverse engineering
Test
3D reverse engineering
Test
Comparison, measurement and analysis of results of x-ray test and CT test
Test
Precise analysis of internal defects
Size inspection: Establishment of small to large measurement systems
| Image | Measurement |
|---|---|
 |
X : 1500mm. Y : 2000mm, Z : 1500mm |
 |
Z : 12mm, 24mm X : 100mm Z : 0.00075 /12mm, 0.0015 /24mm |